The welding industry is essential in performing various tasks such as fitting, gridding, handling parts, changing wire, tacking, changing gas cylinders, etc. However, phenomenal welders received pay for many years, depending on their skill level. Some skilled labor needs to be utilized across the industry. Welder efficiencies, such as operator, arch time, and welder factors, are crucial for welding shop productivity. Since Weld Control performs numerous functions, keeping it under check is critical to high productivity. The mechanical motion welder and the current welding application coordinate when dealing with a weld control. In this case, the function of time, present, and pressure is initiated. Quality determines the sale of the output. So, the optimum quality product depends on the efficiency of the weld control and the proteus flow meter performance.
The Weld Control
The weld control perfectly signals the electrodes whether to open or close. It occurs mainly when dealing with resistance welders. Resistance welding generation is equipped with a variety of advanced welding capabilities. In the case of other welders, a mechanically actuated system performs the opening and closing functions. Improving technology through weld control increases welding operation productivity, efficiency, and quality. Welding current and the mechanical motion welder application is coordinated and managed by weld control. The weld control performs many duties, such as;
- Initiates and controls current, time, and pressure functions. It is the primary function of weld control.
- Signaling when welding current is supposed to start and stop.
- It initiates the first step of the welding sequence. It follows a desired schedule where electrodes are closed, thus causing a buildup of pressure. The current is turned on at a good time at a proper level and then off after a desirable time. The exerted pressure is maintained and removed once the part cools. After the squeeze, weld, hold, and off series, the weld sequence is complete.
Proteus Flow Meter
Proteus is an industry that manufactures different flow meters and flow switches. The proteus flow meters are certified, offering super-quality support. A flow meter is a device that focuses on flow rates in determining the non-linear or linear mass and the volumetric flow of a gas or a liquid. Some proteus flow meter instrumentations are; flow gauges, liquid meters, flow rate sensors, and indicators.
Weld Control Maintenance
Regularly checking the equipment and other tools helps protect your investment. Maintenance of weld control extends its life span. Handling the welding equipment is the main reason to avoid inconvenience during breakdown. It affects your efficiency and interrupts workflow. Here are some valuable tips for maintaining your equipment;
- Always ensure the welder holds the responsibility for liners, contact tips replacement, and more, depending on the machine. It calls for extra attention but got a remarkable service life extension.
- Using the right cooling type improves your company’s ROI. If, at high amperages, a long welding sequence is applied, overheating risks increase. It causes wear on the machine. So, when investing, it’s good to check on air-cooled or water-cooled engines. Water cooling is perfect when operating for a long welding period while amperage is high. Welding done at low amperage for a short time can use air-cooling.
- Machine software updating. Some websites provide free download welding machine software. It makes the machine more user-friendly, faster, and precise, thus improving its performance. Most of these machines are software-based, so regular update in the future safeguards your investment quickly.
- Service Agreement Benefits. The Authorized Service Partners offer these benefits. They ensure machine software updates and regular maintenance. Neglected weld control maintenance can cause machine failure as well as severe hazards. However, maintenance is straightforward with essential planning. It makes it perform at its peak, lasts for years, and guarantees safety.
Increasing the Efficiency of the Weld Control
Increasing the efficiency of any welding machine is essential as it enhances productivity. That means that all activities that are non-value added should be eliminated from manufactured products. It makes the job easier for the welders. Here are some of the ways to increase efficiency;
- Good repair. Keeping the equipment in good repair reduces many problems that would cause the welding sequence to stop. Undersized cables, frayed cables, or loose connections can cause voltage drop, which needs grinding time due to the vast spatter produced. Also, it causes erratic arcs, reducing the life service of the diffusers, contact tips, and nozzles.
- Use of a manipulating machine. It’s good to consider manipulating equipment to remove slag-producing processes. The manipulator gets rid of out-of-position welding, thus increasing productivity quickly.
- Adequate fixtures. Providing set-up time properly can reduce the time taken during fitting or tacking. When total time is reduced by over 50 percent, then the level of productivity increases.
Conclusion
Weld control is key in the welding industry as its functions determine the level of productivity. It is crucial to initiate current, time, and pressure function as it controls the welding sequence. Its efficiency level checks the output size. The proteus flow meter plays a crucial role in ensuring on-position machine performance. Maintenance of weld control is also vital as it prolongs the machine’s service life. In this case, keeping it in good condition guarantees high productivity. The inconvenience due to breakdowns is eliminated, no interruption of workflow, and efficiency is at its peak.
